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The purpose of this paper is to synthesise polyurethane/polyacrylate (PU/AC) core‐shell hybrid latex by emulsion polymerisation (PUA) and interpenetrating hybrid latex by soap‐free emulsion polymerisation techniques latex interpenetrating polymer networks (LIPN) and to compare their physico‐chemical and thermo‐mechanical properties.

The interactions between the PU and AC components in hybrid coatings were studied with infrared spectroscopy. Mechanical properties were determined by measuring Shore A hardness, pencil hardness and flexibility of dried films. A particle size analyser and scanning electron microscopy were used to investigate the morphology of hybrid resins. Differential scanning calorimetry and thermogravimetric analysis were performed to investigate the thermal stability of polymeric films.

The core‐shell hybrids had better physico‐chemical and thermo‐mechanical properties than LIPN hybrids, attributing better interpenetration and entanglement between PU/AC in emulsion polymerisation.

The syntheses of hybrid polymers can be extended for various combinations of acrylate monomers with crosslinkers, as well as for different types of PU ionomers.

The comparative study provides a simple and practical solution to improve performance characteristics of PU/AC hybrid coatings, which also proves to be cost effective.

The findings are of interest to those in surface coatings and adhesive applications.

The aim of this paper is to synthesise polyester/silica hybrid resins and their hybrid polyurethanes via in situ (IS) and blending (BL) methods and to evaluate the effect of preparation method, interaction type and silica content on the physico‐chemical and thermal properties of polyurethane/silica (PU/Silica) hybrid coatings.

Silica particle‐containing silica sol was prepared according to Stöber method using tetraethylorthosilicate as the precursor and then introduced into polyester matrix by in situ and direct blending method. The modified polyester/silica resin was further crosslinked with TMP‐TDI adduct to synthesise PU/Silica hybrid coatings and studied for thermo‐mechanical, physico‐chemical properties.

It was found IS polymerisation caused more polyester segments to chemically bond onto the surface of silica particles than BL process. Results also reveal that due to stronger interaction between silica particles and PU matrix, hybrid resins prepared by IS method confers better properties than BL method and exhibit optimal properties at the critical concentration of 8 wt% silica.

In the present study, silica particles are used to modify properties of polyurethane resins. Many other countless combinations in terms of inorganic filler or organic matrices can be explored to obtain a wide range of interesting properties and applications.

The results obtained in this study will be extremely useful to enhance the understanding of this class of hybrid materials.

Hybrid organic‐inorganic networks offer a new area of material science that has extraordinary implications for developing novel materials that exhibit a diverse range of multi‐functional properties.

The purpose of this paper is to develop a flexible, as well as a rigid, polyurethane (PU) product using polyols derived from renewable resource for suitable application.

Cardanol is converted into corresponding glycidyl ether by reacting it with epichlorohydrin. The resulting glycidyl ether is hydrolysed to the corresponding diol in the presence of a heteropolyacid, which acted as a catalyst. The diol obtained is used for synthesising PU's by reacting it with various mole ratios of toluene diisocyanate (TDI) and isophorone diisocyanate (IPDI) and their physicomechanical, chemical and morphological properties are studied.

The polyol selected for the present paper has unique structural characteristics such as C15 chain length, which contributes to flexibility, and an aromatic ring, which imparts rigidity in the final application of resulting PU. By choosing optimum ratio of NCO/OH, it is possible to obtain a system, which can be used for the development of a flexible as well as a rigid polymer for suitable application.

The cardanol and dodecatungstosilic acid used are of a particular grade and of a particular manufacturer. Furthermore, it could be obtained from different sources and of different grades. The spectral studies done are purely qualitative. Gloss is tested for the samples at 600, whereas other angles can also be used.

The method developed provided a simple and practical solution to improve performance characteristics of PU resins, which also proves to be cost effective.

The PU product developed due to its enhanced coating properties can be used in various surface‐coating applications.